Batch mixers DISA SAM and DISA TM

Mixers

DISA offers a wide range of mixing plants designed to meet all the requirements for the creation of a moldable mixture of excellent quality, which is essential for continuous production of high quality castings.

DISA SAM Mixer

DISA SAM Mixer is a fast, accurate and robust turbine mixer with high productivity 15-230 t / h. The concept of a turbine mixer DISA SAM takes into account all aspects of modern technologies of preparation of molding compounds and creates the conditions for the formation of an ideal homogeneous mixture through the complete homogenization of the mixture and the effective integration of water, clay and cementing additives.

DISA SAM MIXER

Equipment features:

Effective mixing system.
Energy-saving design.
Additional ceramic coating (optional).

Table 1. Specifications mixers SAM

SAM mixers	SAM-3			SAM-6			SAM-10			SAM-16
SAM mixers	20	30	40	50	60	70	85	100	120	140	160	180	180S
Maximum productivity without SMC Controller / Controller with SMC (t / h)	18/15	27/22.5	36/30	45/38	54/45	63/53	77/64	90/75	108/90	126/105	144/120	162/135	180/150
Load (kg)	500	750	1000	1250	1500	1750	2125	2500	3000	3500	4000	4500	5000
Drive power (kW)	30	45	55	75	90	110	110	132	160	200	200	250	250
dimensions
Height without hopper mixer (mm)	1650	1650	1650	1850	1850	1850	2225	2225	2225	2475	2475	2475	2580
Hopper height (mm)	1900	1900	1900	2125	2125	2125	2320	2320	2320	2515	2515	2515	2620
The length of the mixer with the charging port (mm)	2300	2300	2300	2850	2850	2850	3400	3400	3400	3850	3850	3850	3850
Mixer Diameter (mm)	1600	1600	1600	2000	2000	2000	2400	2400	2400	2700	2700	2700	2700
Weight, kg)	5000	5000	5000	8000	8000	8000	11000	11000	11000	18000	18000	18000	18000

DISA TM Mixer

DISA TM Mixer is a reliable, durable and economical turbine mixer type with a capacity of 15-115 t / h. Turbine Mixer DISA TM have a solid resilient structure; precision technology and high quality components, combined with the latest process control technology provides superior DISA Turbine mixers in all respects.


DISA TM Mixer

Equipment features:

Economical and precise mixing system.
Precise dosing and weighing.
Pneumatic injection of the binder.

Table 2. Specifications TM mixers

ТМ Mixers	TM-160	TM-190		TM-240		TM-285
ТМ Mixers	45	55	75	90	110	160	200
Maximum performance without controller SMC (t / h)	18	25	36	50	66	90	115
Working filling (kg)	500	700	1000	1400	1850	2500	3200
Drive power (kW)	45	55	75	90	110	160	200
Dimensions
Height without hopper mixer (mm)	1990	2080	2080	2405	2405	2480	2480
Hopper height (mm)	1400	1350	1750	1600	1900	1950	2250
The length of the mixer with the charging port (mm)	2850	3290	3370	3920	3920	4300	4500
Mixer Diameter (mm)	1650	1950	1950	2460	2460	2900	2900
Weight (kg)	4400	6500	6700	12400	13200	16900	17000

Controllers preparation of molding sand DISA SMC

The quality of molding sand - is the key to the quality of the molding, and therefore, the key to improving the characteristics of the production of quality castings. Designed for use with high-performance mixers, DISA SMC regulate and control the process occurring in the molding sand mixer and ensure consistency of the characteristics of the prepared molding sand. Adjustment is provided automatically and continuously on the basis of analysis of the moldable mixture in a kneader with stirring it. The analysis is based on accurate measurement of sealability and strength of the moldable mixture, as well as humidity measuring recycle mixture (as an option).

Preparation of molding sand Controller DISA SMC

Equipment features:

Up to 99 different recipes and 3 different types of content on the moldable mixture.
Current monitoring and control of the programmable logic controller Siemens S7 PLC.
Compact independent unit ready for easy installation.
Compatibility with all types of mixers with high efficiency.