Flaskless horizontal moulding lines DISA MATCH

Flaskless molding machine with a horizontal slot DISA MATCH

DISA offers an assortment of tools for the MATCH horizontal molding flaskless bilateral plates that cover the entire range of sizes of molds for casting from 610x508 mm to 813x813 mm.

DISA MATCH - is the ideal solution for foundries, aimed at improving its competitiveness through reliable, cost-effective, high-quality production of all types of casting. DISA MATCH system offers high accuracy, flexibility and quality at the lowest possible investment and is ideal for small-scale foundries with frequently changing samples.

 

DISA MATCH combines the well-known principle of vertical molding technology flaskless DISAMATIC with horizontal molding to ensure:

  • minimum cost of machining mismatch less than 0.25 mm.
  • unmatched spinning speed.
  • optimal output of precision castings.
  • mechanisms for automatic installation rods and quick replacement of the bilateral panels.
  • the lowest possible maintenance costs.
  • safe, clean and environmentally friendly design.
  • automatic installation of rods (CSE).
  • quick-change models through the mechanism of the rapid replacement of bilateral plates (QMC).
  • rapid adaptation of existing model MATCH snap.

 

Table 1. Specifications DISA MATCH molding machines

Pattern plate

Low platform

Average platform

Large platform

The type and size of the camera

DISA MATCH
130

DISA MATCH
24/28

DISA MATCH
28/32

DISA MATCH
32/32

Performance:

 

No rods, lb / hr

160

110

100

100

With bars, lb / hr

120

85

80

80

Machines dimensions:

 

Length mm

3843

4800

5560

5560

Width, mm

2522

2220

2408

2408

Height mark loading mixture, mm

3311

4200

4732

4782

The height of the machine body, mm

2305

2600

3060

3060

The height of the exit mark forms mm

420

700

595

595

The height of manual core setting мм

790

925

925

925

The mold dimensions:

 

Length mm

610

711

813

813

Width, mm

508

610

711

813

Height (min-max) lower mold, mm

150-200

180-255

225-300

225-300

Height (min-max) the upper mold, mm

150-200

180-255

225-350

225-350

Error (max), mm

0,25

0,25

0,25

0,25

Pressure:

 

Pressure compression, kgf / cm 2

1,2-10

1,2-10

1,2-10

1,2-10

Pressure blowing, kgf / cm 2

0-4,5

0-4,5

0-4,5

0-4,5

Foundry sand requirements:

 

With min mould height, t/h

23

26

39

44

With max mould height, t/h

31

36

56

64

Pheumatic system requirements:

 

Air pressure min, bar

5

5

5

5

Hydraulic liquid, l

250

350

400

400

Net weight, t

14

19

25

25

Electricity

 

Power, kW

21

50

60

60

Напряжение, kVA

32

90

100

100