Flaskless horizontal moulding lines DISA MATCH

Flaskless molding machine with a horizontal slot DISA MATCH

DISA offers an assortment of tools for the MATCH horizontal molding flaskless bilateral plates that cover the entire range of sizes of molds for casting from 610x508 mm to 813x813 mm.

DISA MATCH - is the ideal solution for foundries, aimed at improving its competitiveness through reliable, cost-effective, high-quality production of all types of casting. DISA MATCH system offers high accuracy, flexibility and quality at the lowest possible investment and is ideal for small-scale foundries with frequently changing samples.

DISA MATCH combines the well-known principle of vertical molding technology flaskless DISAMATIC with horizontal molding to ensure:

minimum cost of machining mismatch less than 0.25 mm.
unmatched spinning speed.
optimal output of precision castings.
mechanisms for automatic installation rods and quick replacement of the bilateral panels.
the lowest possible maintenance costs.
safe, clean and environmentally friendly design.
automatic installation of rods (CSE).
quick-change models through the mechanism of the rapid replacement of bilateral plates (QMC).
rapid adaptation of existing model MATCH snap.

Table 1. Specifications DISA MATCH molding machines

Pattern plate	Low platform	Average platform	Large platform
The type and size of the camera	DISA MATCH 130	DISA MATCH 24/28	DISA MATCH 28/32	DISA MATCH 32/32
Performance:
No rods, lb / hr	160	110	100	100
With bars, lb / hr	120	85	80	80
Machines dimensions:
Length mm	3843	4800	5560	5560
Width, mm	2522	2220	2408	2408
Height mark loading mixture, mm	3311	4200	4732	4782
The height of the machine body, mm	2305	2600	3060	3060
The height of the exit mark forms mm	420	700	595	595
The height of manual core setting мм	790	925	925	925
The mold dimensions:
Length mm	610	711	813	813
Width, mm	508	610	711	813
Height (min-max) lower mold, mm	150-200	180-255	225-300	225-300
Height (min-max) the upper mold, mm	150-200	180-255	225-350	225-350
Error (max), mm	0,25	0,25	0,25	0,25
Pressure:
Pressure compression, kgf / cm 2	1,2-10	1,2-10	1,2-10	1,2-10
Pressure blowing, kgf / cm 2	0-4,5	0-4,5	0-4,5	0-4,5
Foundry sand requirements:
With min mould height, t/h	23	26	39	44
With max mould height, t/h	31	36	56	64
Pheumatic system requirements:
Air pressure min, bar	5	5	5	5
Hydraulic liquid, l	250	350	400	400
Net weight, t	14	19	25	25
Electricity
Power, kW	21	50	60	60
Напряжение, kVA	32	90	100	100